Ofuna ukukwazi akuyona inqubo yokukhiqiza isikhunta kodwa inqubo yokukhiqiza umkhiqizo wokubumba umjovo?
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Incazelo Yesevisi
Njengenye yebhizinisi lethu eliyinhloko, sinikeza ububanzi obubanzi bokukhiqiza okwenziwe ngokwezifiso kwesikhunta somjovo ngobukhulu obuhlukahlukene.Singanikeza isevisi engcono kakhulu kumakhasimende ethu kusukela ekwakhiweni kokuqala, ukukhiqizwa kwesikhunta nokuhlola kuya kunqubo yokuthengisa ngemva kokuthengisa.
Isikhunta somjovo siyithuluzi lokukhiqiza imikhiqizo yepulasitiki;futhi iyithuluzi elinikeza imikhiqizo yepulasitiki isakhiwo esiphelele kanye nobukhulu obunembile.Ukubumba umjovo kuyindlela yokucubungula esetshenziselwa ukukhiqizwa ngobuningi bezingxenye ezithile eziyinkimbinkimbi.Ngokuqondile, ipulasitiki eshisayo, encibilikisiwe ijova emgodini wesikhunta ngaphansi kwengcindezi ephezulu evela emshinini wokubumba umjovo, futhi ngemva kokupholisa nokuphulukisa, umkhiqizo obunjiwe utholakala.
Isikhunta umjovo ngokusho izici ukubumba of thermoset isikhunta plastic, isikhunta thermoplastic plastic ezimbili;ngokwenqubo yokubumba, ahlukaniswa abe yisikhunta sokudlulisa, isikhunta sokushaya, isikhunta sokuphonsa, isikhunta se-thermoforming, isikhunta sokucindezela esishisayo (isikhunta sokucindezela), isikhunta somjovo, njll., lapho isikhunta esicindezelayo esishisayo sokuchichima kwezinto singahlukaniswa sibe uhlobo oluchichimayo, uhlobo oluchichimayo lwesigamu, alukho uhlobo oluchichimayo lwesithathu, isikhunta sokujova sohlelo lokuphonsa singahlukaniswa sibe isikhunta somgijimi obandayo, isikhunta somgijimi oshisayo sibumba ezimbili;ngokwendlela yokulayisha nokulayisha ingahlukaniswa ibe yiselula, ilungiswe kabili.
Inqubo Yesevisi
Inqubo yokwenza isikhunta sokujova iyakhathaza futhi iyinkimbinkimbi, ibonakala ilula futhi idinga izinqubo eziningi ngemuva kokusebenza.Inqubo yokwenza isikhunta somjovo ihlanganisa ikakhulukazi: ukwamukela izidingo zangokwezifiso zekhasimende, idizayini yesikhunta seqembu lonjiniyela, ukukhiqizwa kwesikhunta, ukuhlolwa kwesikhunta kanye nesikhunta sokuhlola, ukuguqulwa nokulungiswa kwesikhunta, ukugcinwa kwesikhunta.I-Ningbo P&M elandelayo izokuyisa enqubeni ngayinye ngayinye.
1 Oda ukuqinisekiswa nokulungiselela
Ikhasimende libeka i-oda, ukuhlaziywa kwesakhiwo somkhiqizo, izinto ezibonakalayo kanye nobuchwepheshe bokucubungula, isinqumo ngemishini yokubumba umjovo
Ukwenza isikhunta sepulasitiki, okokuqala, izisebenzi zobunjiniyela bekhasimende ukunikeza imidwebo yomkhiqizo kumkhiqizi wesikhunta, umenzi ngokusebenzisa izidingo zomsebenzi wokukhiqiza wepulasitiki wokubumba, inqubo yokuqoqa, ukuhlaziya, ukugaya idatha yomkhiqizo, lokhu ngokwezifiso zamakhasimende.
2 Idizayini yesikhunta (isisekelo sesikhunta, izingxenye), umdwebo
Ngaphambi kokuklama isikhunta, sidinga ukuqonda ukusetshenziswa kwezingxenye, ubuchwepheshe, ukunemba kobukhulu kanye nezinye izidingo zobuchwepheshe.Isibonelo, yiziphi izimfuneko zezingxenye zepulasitiki mayelana nokubukeka, ukukhanya kombala, kanye nokusebenza, noma ngabe i-geometry, umthambeka, kanye nezinto ezifakwayo zezingxenye zepulasitiki zinengqondo, izinga elivumelekile lokulimala okubumba okufana nezimpawu zokuhlanganisa nokushwabana, nokuthi kukhona ukucutshungulwa kwangemuva okufana nokupenda, ukucwenga, ukuhlola usilika, nokubhola.
Linganisa ukuthi ukubekezelelana kokubumba kuphansi kunokubekezelelana kwezingxenye zepulasitiki, nokuthi izingxenye zepulasitiki zingabunjwa ukuze zihlangabezane nezidingo.Ngaphezu kwalokho, ukuqonda plasticization of plastic kanye ukubumba inqubo nemingcele.
3. Ukukhetha izinto ezibonakalayo
Futhi sizothola izidingo zendlela yokondla iglue, imodeli yotshwala, izakhiwo zepulasitiki, uhlobo lwesakhiwo sesikhunta, njll.
Izinto zokubumba kufanele zihlangabezane nezidingo zamandla zezingxenye zepulasitiki, zibe noketshezi oluhle, ukufana kanye ne-isotropy, nokuzinza kokushisa.Ngokusho kokusetshenziswa kwezingxenye zepulasitiki nokuthi ngabe ngemuva kokucubungula, izinto zokubumba kufanele zihlangabezane nezidingo zokudaya, izimo zensimbi zokucwenga, izakhiwo zokuhlobisa, ukunwebeka okudingekayo kanye nepulasitiki, izinto ezibonakalayo noma ezikhanyayo, i-gluing (njenge-ultrasonic) noma i-welding.
Izingxenye ezibunjiwe zibhekisela ekuxhumaneni okuqondile kwepulasitiki kanye nemikhiqizo yokubumba, njengemigodi, ama-cores, ama-slider, okufakwayo, izindiza ezithambekele, izinhlangothi ziyafa, njll.
Impahla yezingxenye ezibunjiwe ihlobene ngokuqondile nekhwalithi nokuqina kwesikhunta futhi inquma ukubukeka nekhwalithi yangaphakathi yemikhiqizo yepulasitiki ebunjiwe.
Umgomo wokukhethwa kwezinto ezibonakalayo uwukuthi: ngokusekelwe ohlotsheni lwepulasitiki olubunjiwe, ukuma komkhiqizo, ukunemba kobukhulu, ukubukeka komkhiqizo, izidingo zekhwalithi nokusetshenziswa, usayizi weqoqo lokukhiqiza, kucatshangelwa ukusika, ukupholisha, ukushisela, ukucwiliswa, ukuguqulwa, ukumelana nokugqoka kanye ezinye izinto ezibonakalayo, ngokucabangela umnotho kanye nezimo zokukhiqiza zesikhunta nezindlela zokucubungula, ukukhetha izinhlobo ezahlukene zensimbi.Kunezinsimbi eziningi zokubunjwa, futhi ukukhethwa kwezinto zokubumba kunganqunywa uhlobo lomkhiqizo kanye nenani lemikhiqizo.
(1) ekubumbeni imikhiqizo yepulasitiki esobala, imbobo kanye nomgogodla kufanele kusetshenziswe insimbi esezingeni eliphakeme engenisiwe enokusebenza okuphezulu kokupholisha isibuko, njenge-718 (P20 + Ni class), NAK80 (P21 class), S136 (420 class), H13 class insimbi, njll.
(2) Ngezidingo zekhwalithi yokubukeka komkhiqizo, impilo ende yesevisi, ukukhiqizwa kwesikhunta ngobuningi, imigodi kufanele isebenzise izinga eliphezulu lensimbi engenisiwe enokusebenza okuphezulu kokupholisha kwesibuko, njenge-718 (P20 + Ni class), NAK80 (P21 class), njll. Umnyombo ungasetshenziswa ohlotsheni lwensimbi olungenisiwe olusezingeni eliphansi P20 noma i-P20 + Ni.
(3) emikhiqizweni yesikhunta emincane nenembayo, izidingo zekhwalithi yokubukeka ngokuvamile, izingxenye zayo zokubumba zisetshenziswa ezingeni lensimbi elingenisiwe eliphakathi nendawo P20 noma i-P20 + Ni.
(4) ngoba akukho mfuneko yekhwalithi yokubukeka kwesakhiwo sangaphakathi sezingxenye, ukwakha izinto zokwakha ensimbi futhi akukho mfuneko ekhethekile yesikhunta, ungakhetha insimbi yezinga eliphansi P20 noma i-P20 + Ni iklasi
3. Ukuqinisekiswa kwe-cavity.
Izingxenye ezakha indawo yomkhiqizo zibizwa ngokuthi izingxenye ezibunjiwe (okungukuthi, isikhunta sisonke) kanye nezingxenye (zesikhunta) ezakha ingaphandle lomkhiqizo zibizwa ngokuthi izimbotshana (Izimbobo).
Ngokuvamile, inani elikhulu lemigodi esikhunjeni lisho ukuthi lingakhiqiza imikhiqizo eminingi ngomjovo owodwa, okungukuthi, umthamo omkhulu wokukhiqiza.Kodwa-ke, izindleko zesikhunta nazo zizokhuphuka, ngakho-ke inani lemigodi ekubunjweni kufanele lihlungwe ngokuya ngenani lokukhiqiza okufanele lifinyelelwe.
Ukwenziwa kwesikhunta
Ukwenziwa kwesikhunta kuhlanganisa imishini ye-CNC, i-EDM machining, i-wire cutting machining, i-deep drilling machining nokunye.Ngemuva kokuthi umbungu wesikhunta kanye nezinto ezibonakalayo zibuyiselwe emuva, kungumbuso wokucubungula onzima noma nje impahla yensimbi, khona-ke uchungechunge lokucutshungulwa komshini kufanele lwenziwe ngokuvumelana nenhloso yokuklama yesikhunta ukwenza izingxenye ezihlukahlukene.
I-1.CNC machining: izidingo zayo zihlanganisa izinqubo ezihlukahlukene zokucubungula, ukukhethwa kwamathuluzi, imingcele yokucubungula nezinye izidingo, ezinentshisekelo yokuthola ulwazi olufanele ukuze ufunde.
2. Imishini ye-EDM: I-EDM iwumshini wokukhipha ugesi, okuyinqubo yokusebenzisa ukukhishwa kukagesi ukugqwala izinto ezibonakalayo ukuze kuzuzwe usayizi odingekayo, futhi ngaleyo ndlela ingakwazi ukucubungula izinto zokuqhuba kuphela.I-ji kagesi esetshenziswayo ngokuvamile iyithusi ne-graphite.
I-wire cutting isetshenziselwa ukukhanda amakhona acijile.
Ukumba imbobo ejulile ngokuvamile kusetshenziswa ukucubungula imbobo enkulu yokuthutha amanzi esikhunta kanye nokucutshungulwa kwembobo yomkhono wethimble.
3. Ukuhlanganisa i-clamp
I-clamp enqubweni yokwenza isikhunta idlala indima ebaluleke kakhulu, umsebenzi udinga ukuqhutshwa kuyo yonke inqubo yokukhiqiza isikhunta.Umsebenzi we-clamp, ukuhlanganiswa kwe-fit die, ukuphenduka, ukugaya, ukugaya kanye nokubhola zonke izinhlobo zobungcweti.
4. ukonga isikhunta, ukupholisha
Ukonga isikhunta, ukupholisha kuyisikhunta ku-CNC, i-EDM, ukucubungula i-clamping, ukuhlanganiswa kwesikhunta ngaphambi kwesikhunta kusetshenziswa i-sandpaper, itshe likawoyela, ukhonkolo wokubhoboza namanye amathuluzi nezinto zokucubungula izingxenye zesikhunta.
Ukuhlolwa kwesikhunta, ukuhlolwa kwesikhunta, isampula kukhasimende
1.Ukuhlolwa kwesikhunta
Inqubo yokubunjwa nokuhlanganisa empeleni ibhekwa njengenqubo yokuhlola isikhunta, ekuhlanganiseni kwesikhunta, ungabheka ukuthi ifreyimu yesikhunta isendaweni, ukuthi ngabe umkhono we-thimble ubushelelezi, ukuthi isikhunta senze ukuphazanyiswa okungalungile, njll.
2.Hlola isikhunta
Ngemuva kokuthi ukukhiqizwa kwesikhunta kuqediwe, ukuze kuhlolwe isimo sesikhunta nokuthi ukwakheka kwezingxenye zenjoloba kuhle yini, sidinga ukuhlola isikhunta emshinini womjovo.Ngokusebenzisa isikhunta sokuhlola, singaqonda isimo sesikhunta enqubweni yokwenza ubhiya nokuthi ukwakheka kwezingxenye zenjoloba kuhle noma cha.
Ngezidingo zokuhlolwa kwesikhunta kanye nokuthuthukiswa kokukhubazeka kwezingxenye zenjoloba, sicela ubheke iseluleko sethu somsebenzi wezobuchwepheshe.
3 Ukuguqulwa kwesikhunta
Ngemva kokuhlolwa kwesikhunta, ngokwesimo sokuhlola isikhunta, sizokwenza izinguquko ezihambisanayo ukuze sihlangabezane nezidingo zekhasimende zesikhunta.
Ngokwakhiwa kwesakhiwo, ukuguqulwa kwesakhiwo kumele kuzame ukuqonda isimo sesikhunta, noma kuthinte ukuthuthwa kwamanzi, iphinikhodi ye-ejector, indlela yokushintsha kalula, njll., ingahlanganiswa nolwazi olufanele bese yenza ushintsho olufanele lwesikhunta.
5 Ukulethwa kwesikhunta
Ngeziteshi zokuhamba ezishibhile nezizinzile, siqinisekisa ukuthi isikhunta sizolethwa endaweni eqokiwe yekhasimende ngaphandle kokulimala noma ukubambezeleka.
6 Isevisi yangemuva kokuthengisa
I-Ningbo P&M ineqembu eliphelele lenkonzo yokuthengisa neyokuthengisa ngemva kokuthengisa.
Sinikeza iwaranti yesikhunta yonyaka owodwa kanye nenkonzo ephelele yangemva kokuthengisa ukuze siqinisekise ukuthi amakhasimende ethu angakwazi ukuthenga isevisi yethu yokubumba yangokwezifiso ngendlela egculisayo nangaphandle kokukhathazeka.
Sinikeza uhla olugcwele lwezinsizakalo zokubonisana ngaphambi kokuthenga ukuze amakhasimende ethu azi ukuthi yini ayidingayo.
Ifilosofi yethu yokuklama isikhunta isekelwe ekunembeni, isivinini esikhulu, ukuqina, ukuzinza, ukonga amandla kanye nokusebenza okusebenziseka kalula, futhi sizibophezele ekuthuthukiseni izinhlobo eziningi zamamodeli emishini yokubumba umjovo ngokunemba.Mayelana nokulawulwa kwekhwalithi yesikhunta, ukuze sinikeze abasebenzisi ulwazi olungcono kakhulu, sigcizelela ukuthi kusetshenziswe izingxenye zesikhunta ezingenisiwe futhi isinyathelo ngasinye sokuhlanganisa sihlolwa onjiniyela abanamathuluzi okulinganisa anembile ukuze kuqinisekiswe ukuthi isakhiwo ngasinye sisebenza ngokuzinzile, ngokushelelayo nangokuphepha.Ngaphezu kwalokho, ukuze sikunikeze ukusikisela okunembe kakhudlwana kwezidingo zakho, sizohlaziya izici zomkhiqizo wakho, umkhiqizo wokukhiqiza kanye nezinkinga obhekene nazo njengamanje, sihlole zonke izici zesimo sakho futhi sikunikeze iziphakamiso ezifanele.Uma ufuna ukuthuthukisa umkhiqizo omusha kodwa ungenazo izinhlelo zokwakha umugqa wokukhiqiza, siyajabula futhi ukukusiza ngokukunikeza ubuchwepheshe kanye nokufinyelela kobuchwepheshe ukuze uhlangabezane nezidingo zakho.
Sinomnyango womsebenzi wokugunyaza isikhunta ukuze uhlole isikhunta.Ngaphezu kwalokho, sisiza amakhasimende ethu ukuthi ahlanganise imishini ezishintshayo ekubunjweni kwawo ukuze aqinisekise ukuthi wonke umsebenzi usebenza kahle, ngaleyo ndlela uqinisekisa ukuthi isikhunta silethwa enkampanini yakho isilungele ukuqala ukusebenza ngokushesha.
Uma uhlangabezana nezinkinga ngesikhathi sokusebenza kwesikhunta, ithimba lethu eliku-inthanethi ngemuva kokuthengisa likulungele ukuhlinzeka ngezinsizakalo zokulungisa.Ungasithinta, uchaze inkinga, futhi ochwepheshe bethu bezobuchwepheshe bazokunikeza isixazululo ngokushesha nje lapho beqonda inkinga.
Sizokulethela isevisi eyedlulele futhi ephelele!
Ngesikhathi esifanayo ukunamathela kumqondo wokubambisana wesikhathi eside, sizimisele ukukunikeza intengo ephansi kakhulu ngaphansi kwekhwalithi efanayo!
Ngiyethemba ukuhambisana nenkampani yakho ukuze nithuthuke futhi nithuthuke ndawonye, nibe uzakwethu nomngane wangempela, futhi nizuze isimo sokuwina!Siyakwamukela embuzweni :)