Okufunayo ukukwazi akuyona inqubo yokukhiqiza isikhunta kodwa inqubo yokukhiqiza umkhiqizo wokubumba ngomjovo?
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Incazelo Yesevisi
Njengenye yebhizinisi lethu eliyinhloko, sinikeza izinhlobo eziningi zokukhiqiza isikhunta esenziwe ngokwezifiso ngobukhulu obuhlukahlukene. Singahlinzeka ngensizakalo engcono kakhulu kumakhasimende ethu kusukela ekuklanyweni kokuqala, ekukhiqizweni nasekuhlolweni kwesikhunta kuya enkambisweni yangemva kokuthengisa.
Isikhunta somjovo siyithuluzi lokukhiqiza imikhiqizo yepulasitiki; futhi siyithuluzi elinikeza imikhiqizo yepulasitiki isakhiwo esiphelele kanye nobukhulu obuqondile. Ukubumba ngomjovo kuyindlela yokucubungula esetshenziselwa ukukhiqizwa ngobuningi kwezinye izingxenye ezibunjiwe eziyinkimbinkimbi. Ngokukhethekile, ipulasitiki eshisayo, encibilikisiwe ifakwa emgodini wesikhunta ngaphansi kwengcindezi ephezulu evela emshinini wokubumba ngomjovo, futhi ngemva kokupholisa nokupholisa, umkhiqizo obunjiwe uyatholakala.
Izikhunta zomjovo ngokwezici zokubumba zezikhunta zepulasitiki ze-thermoset, izikhunta zepulasitiki ze-thermoplastic ezimbili; ngokwenqubo yokubumba, zihlukaniswa ngezikhunta zokudlulisa, izikhunta zokushaya, izikhunta zokukhipha, izikhunta zokushisa, izikhunta zokucindezela okushisayo (izikhunta zokucindezela), izikhunta zomjovo, njll., lapho izikhunta zokucindezela okushisayo kwezinto ezibonakalayo zingahlukaniswa zibe uhlobo lokugcwala, uhlobo lokugcwala okuyingxenye, uhlobo olungenalo ukugcwala okuthathu, izikhunta zomjovo zesistimu yokuphonsa zingahlukaniswa zibe izikhunta zomjovo obandayo, izikhunta zomjovo oshisayo ezimbili; ngokwendlela yokulayisha nokulayisha kungahlukaniswa kube yiselula, okulungisiwe okubili.
Inqubo Yesevisi
Inqubo yokwenza isikhunta ngomjovo iyadina futhi iyinkimbinkimbi, ibonakala ilula futhi idinga izinqubo eziningi ngemuva kokusebenza. Inqubo yokwenza isikhunta ngomjovo ihlanganisa ikakhulukazi: ukwamukela izidingo zamakhasimende ngokwezifiso, ukwakheka kwesikhunta seqembu lobunjiniyela, ukukhiqizwa kwesikhunta, ukuhlolwa kwesikhunta kanye nesikhunta sokuhlola, ukuguqulwa nokulungiswa kwesikhunta, ukulungiswa kwesikhunta. I-Ningbo P&M elandelayo izokuhambisa kule nqubo ngayinye ngayinye.
1 Ukuqinisekisa nokulungiselela i-oda
Ikhasimende libeka i-oda, ukuhlaziywa kwesakhiwo somkhiqizo, izinto zokwakha kanye nobuchwepheshe bokucubungula, isinqumo ngemishini yomshini wokubumba umjovo
Ukwenza isikhunta sepulasitiki, okokuqala, abasebenzi bobunjiniyela bamakhasimende ukunikeza imidwebo yomkhiqizo kumenzi wesikhunta, umenzi ngezimfuneko zomsebenzi wokukhiqiza ipulasitiki yokubumba, inqubo yokuqoqa, ukuhlaziya, ukugaya idatha yomkhiqizo, lokhu ukuze kwenziwe ngokwezifiso zamakhasimende.
2 Umklamo wesikhunta (isisekelo sesikhunta, izingxenye), umdwebo
Ngaphambi kokuklama isikhunta, sidinga ukuqonda ukusetshenziswa kwezingxenye, ubuchwepheshe, ukunemba kobukhulu kanye nezinye izidingo zobuchwepheshe. Isibonelo, yiziphi izidingo zezingxenye zepulasitiki maqondana nokubukeka, ukucaca kombala, kanye nokusebenza, ukuthi i-geometry, i-slope, kanye nokufakwa kwezingxenye zepulasitiki kuyafaneleka yini, izinga elivumelekile lamaphutha okubumba njengezimpawu zokuhlanganisa kanye nokuncipha, nokuthi ngabe kukhona yini ukucutshungulwa ngemuva kokupenda, ukupenda, ukuhlolwa kwesilika, kanye nokubhoboza.
Linganisela ukuthi ukubekezelelana kokubumba kuphansi yini kunokubekezelelana kwezingxenye zepulasitiki, nokuthi izingxenye zepulasitiki zingabunjwa yini ukuze kuhlangatshezwane nezidingo. Ngaphezu kwalokho, ukuqonda ukwenziwa kwepulasitiki kanye nemingcele yenqubo yokubumba.
3. Ukukhetha izinto
Sizophinde sithole izidingo zendlela yokondla ngeglue, imodeli yomshini wokwenza ubhiya, izakhiwo zezinto zepulasitiki, uhlobo lwesakhiwo sesikhunta, njll.
Izinto zokubumba kufanele zihlangabezane nezidingo zamandla ezingxenye zepulasitiki, zibe nokugeleza okuhle, ukufana kanye ne-isotropy, kanye nokuzinza kokushisa. Ngokusebenzisa izingxenye zepulasitiki nokuthi ngabe zicutshungulwa ngemva kokucubungula, izinto zokubumba kufanele zihlangabezane nezidingo zokudaya, izimo zokufaka insimbi, izakhiwo zokuhlobisa, ukuqina okudingekayo kanye ne-plasticity, ukubonakala noma izakhiwo ezikhanyayo, ukunamathela (njenge-ultrasonic) noma ukushisela.
Izingxenye ezibunjiwe zibhekisela emikhiqizweni yokuxhumana eqondile yepulasitiki kanye nokubumba, njengemigodi, ama-cores, ama-slider, ama-inserts, ama-intend planes, ama-side dies, njll.
Izinto ezibunjiwe zihlobene ngqo nekhwalithi nokuqina kwesikhunta futhi zinquma ukubukeka kanye nekhwalithi yangaphakathi yemikhiqizo yepulasitiki ebunjiwe.
Umgomo wokukhetha izinto zokwakha uwukuthi: ngokusekelwe ohlotsheni lwepulasitiki ebunjiwe, ukuma komkhiqizo, ukunemba kobukhulu, ukubukeka komkhiqizo, ikhwalithi nezidingo zokusetshenziswa, usayizi webhetshi yokukhiqiza, kucatshangelwa ukusika, ukupholisha, ukushisela, ukuqopha, ukuguquka, ukumelana nokuguguleka nezinye izakhiwo zezinto zokwakha, kucatshangelwa umnotho kanye nezimo zokukhiqiza zesikhunta nezindlela zokucubungula, ukukhetha izinhlobo ezahlukene zensimbi. Kunezinsimbi eziningi zesikhunta, futhi ukukhetha izinto zesikhunta kunganqunywa uhlobo lomkhiqizo kanye nenani lemikhiqizo.
(1) ukuze kuklanywe imikhiqizo yepulasitiki esobala, umgodi kanye nomgogodla kufanele kusetshenziswe insimbi engenisiwe esezingeni eliphezulu enokusebenza okuphezulu kokupholisha kwesibuko, njenge-718 (iklasi le-P20 + Ni), i-NAK80 (iklasi le-P21), i-S136 (iklasi le-420), insimbi yeklasi le-H13, njll.
(2) Ukuze kutholakale izidingo zekhwalithi yokubukeka komkhiqizo, impilo ende yesevisi, ukukhiqizwa kwesikhunta ngobuningi, izimbobo kufanele zisebenzise insimbi engenisiwe esezingeni eliphezulu enokusebenza okuphezulu kokupholisha kwesibuko, njenge-718 (iklasi le-P20 + Ni), i-NAK80 (iklasi le-P21), njll. Ingaphakathi lingasetshenziswa kunsimbi engenisiwe esezingeni eliphansi yohlobo lwe-P20 noma i-P20 + Ni.
(3) ngemikhiqizo yesikhunta emincane neqondile, izidingo zekhwalithi yokubukeka ngokuvamile, izingxenye zayo zokubumba zisetshenziswa ezingenisiwe le-P20 yensimbi ephakathi noma i-P20 + Ni.
(4) ngaphandle kokubonakala kwesidingo sekhwalithi yesakhiwo sangaphakathi sezingxenye, ukwakha izinto ensimbini futhi akukho sidingo esikhethekile sesikhunta, ungakhetha isigaba sensimbi esiphansi se-P20 noma i-P20 + Ni
3. Ukuqinisekiswa komgodi.
Izingxenye ezakha isikhala somkhiqizo zibizwa ngokuthi izingxenye ezibunjiwe (okungukuthi, isikhunta sonke) kanti izingxenye (zesikhunta) ezakha ubuso bangaphandle bomkhiqizo zibizwa ngokuthi izimbobo (i-Cavity).
Ngokuvamile, inani elikhulu lemigoqo esikhumbeni lisho ukuthi lingakhiqiza imikhiqizo eminingi ngomjovo owodwa, okungukuthi, inani elikhulu lokukhiqiza. Kodwa-ke, izindleko zesikhumbeni nazo zizokhula, ngakho-ke inani lemigoqo esikhumbeni kumele lilinganiswe ngokwenani lokukhiqiza okufanele kufezwe.
Ukukhiqizwa kwesikhunta
Umshini wokusika isikhunta uhlanganisa umshini wokusika i-CNC, umshini wokusika i-EDM, umshini wokusika ucingo, umshini wokubhoboza imigodi ejulile njalo njalo. Ngemva kokuba i-embryo yesikhunta nezinto ezisetshenzisiwe sezi-odiwe, kuba yisimo sokucubungula okungahlelekile noma izinto zensimbi nje, khona-ke uchungechunge lokucubungula ngomshini kumele lwenziwe ngokwenhloso yomklamo wesikhunta sokwenza izingxenye ezahlukahlukene.
1.Umshini wokugaya we-CNC: izidingo zawo zifaka phakathi izinqubo ezahlukahlukene zokucubungula, ukukhethwa kwamathuluzi, amapharamitha okucubungula kanye nezinye izidingo, onesifiso sokuthola ulwazi olufanele ongalufunda.
2. Umshini wokugaya we-EDM: I-EDM umshini wokugaya ugesi, okuyinqubo yokusebenzisa ugesi wokugaya ukugaya izinto ukuze kufinyelelwe usayizi odingekayo, futhi ngaleyo ndlela ingacubungula kuphela izinto eziqhuba ugesi. I-ji kagesi esetshenziswayo ngokuvamile iwubhedu ne-graphite.
Ukusika ucingo kusetshenziselwa ukugaya amakhona abukhali.
Ukubhoboza imigodi ejulile kuvame ukusetshenziswa ekucubungulweni kwemigodi emikhulu yokuthutha amanzi kanye nasekucubungulweni kwembobo yesikhwama se-thimble.
3. Ukuhlanganiswa kwe-clamp
Ukufakwa kwe-clamp enkambisweni yokwenza isikhunta kudlala indima ebaluleke kakhulu, umsebenzi udinga ukudlula yonke inqubo yokukhiqiza isikhunta. Umsebenzi we-clamp, ukuhlanganisa i-die, ukujika, ukugaya, ukugaya kanye nokubhoboza zonke izinhlobo zobungcweti.
4. ukonga isikhunta, ukupholisha
Ukonga isikhunta, ukupholisha kuyisikhunta ku-CNC, i-EDM, ukucubungula i-clamping, ukuhlanganiswa kwesikhunta ngaphambi kwesikhunta kusetshenziswa i-sandpaper, itshe likawoyela, i-drilling plaster kanye namanye amathuluzi nezinto zokwakha izingxenye zesikhunta.
Ukuhlolwa kwesikhunta, ukuhlolwa kwesikhunta, isampula kumakhasimende
1. Ukuhlolwa kwesikhunta
Inqubo yokubumba nokuhlanganisa empeleni ibhekwa njengenqubo yokuhlola isikhunta, ekuhlanganisweni kwesikhunta, ungabheka ukuthi uhlaka lwesikhunta lukhona yini, ukuthi umkhono we-thimble ubushelelezi yini, ukuthi isikhunta senze ukuphazamiseka okungalungile, njll.
2. Hlola isikhunta
Ngemva kokuthi ukukhiqizwa kwesikhunta sekuqediwe, ukuze sihlole isimo sesikhunta nokuthi isakhiwo sezingxenye zerabha sihle yini, sidinga ukuhlola isikhunta emshinini wokujova. Ngokusebenzisa isikhunta sokuhlola, singaqonda isimo sesikhunta enkambisweni yokwenza ubhiya nokuthi isakhiwo sezingxenye zerabha sihle yini noma cha.
Ukuze uthole izidingo zokuhlolwa kwesikhunta kanye nokuthuthukiswa kwamaphutha ezingxenye zerabha, sicela ubheke iseluleko somsebenzi wethu wezobuchwepheshe.
3 Ukuguqulwa kwesikhunta
Ngemva kokuhlolwa kwesikhunta, ngokwesimo sokuhlolwa kwesikhunta, sizokwenza izinguquko ezifanayo ukuze sihlangabezane nezidingo zamakhasimende zesikhunta.
Ukuze kuklanywe isakhiwo, ushintsho lwesakhiwo kumele luzame ukuqonda isimo sesikhunta, ukuthi ngabe kufanele kuthinte yini ukuthuthwa kwamanzi, iphinikhodi ye-ejector, ukuthi kulula kanjani ukushintsha, njll., kungahlanganiswa nolwazi olufanele bese kwenziwa ushintsho lwesikhunta olufanele.
5 Ukulethwa kwezikhunta
Ngeziteshi zokuhamba ezishibhile nezizinzile, siqinisekisa ukuthi isikhunta sizolethwa endaweni eqokiwe yekhasimende ngaphandle kokulimala noma ukubambezeleka.
6 Isevisi yangemva kokuthengisa
I-Ningbo P&M inethimba eliphelele lezinsizakalo zokuthengisa nezangemva kokuthengisa.
Sinikeza iwaranti yonyaka owodwa yesikhunta kanye nensizakalo ephelele yangemva kokuthengisa ukuqinisekisa ukuthi amakhasimende ethu angathenga insizakalo yethu yesikhunta ngokwezifiso ngendlela eyanelisayo nangaphandle kokukhathazeka.
Sihlinzeka ngezinsizakalo zokubonisana eziphelele ngaphambi kokuthenga ukuze amakhasimende ethu azi ukuthi yini ayidingayo.
Ifilosofi yethu yokuklama isikhunta isekelwe ekuqondeni, isivinini esikhulu, ukuqina, ukuzinza, ukonga amandla kanye nokusebenza okulula ukukusebenzisa, futhi sizibophezele ekuthuthukiseni izinhlobo eziningi zamamodeli omshini wokubumba ngomjovo onembile. Ngokuphathelene nokulawulwa kwekhwalithi yesikhunta, ukuze sinikeze abasebenzisi ulwazi olungcono kakhulu, siphikelela ekusebenziseni izingxenye zesikhunta ezingenisiwe futhi isinyathelo ngasinye sokuhlangana sivivinywa onjiniyela abanemishini yokulinganisa enembile ukuqinisekisa ukuthi isakhiwo ngasinye sisebenza kahle, ngokushelela nangokuphepha. Ngaphezu kwalokho, ukuze sikunikeze iziphakamiso ezinembile kakhulu zezidingo zakho, sizohlaziya izici zomkhiqizo wakho, umkhiqizo wokukhiqiza kanye nezinkinga obhekene nazo njengamanje, sihlole zonke izici zesimo sakho futhi sikunikeze iziphakamiso ezifanele. Uma ufuna ukuthuthukisa umkhiqizo omusha kodwa ungenazo izinhlelo zokwakha umugqa wokukhiqiza, siyajabula futhi ukukusiza ngokukunikeza ubuchwepheshe kanye nokufinyelela kobuchwepheshe ukuze kuhlangatshezwane nezidingo zakho.
Sinomnyango wochwepheshe wokuthumela isikhunta ukuhlola isikhunta. Ngaphezu kwalokho, sisiza amakhasimende ethu ukuhlanganisa imishini yokwenza izinto ngokuzenzakalela ezikhumbeni zawo ukuqinisekisa ukuthi yonke imisebenzi isebenza kahle, ngaleyo ndlela siqinisekise ukuthi isikhunta sithunyelwa enkampanini yakho silungele ukuqala ukusebenza ngokushesha.
Uma uhlangabezana nezinkinga ngesikhathi sokusebenza kwesikhunta, ithimba lethu le-inthanethi ngemuva kokuthengisa likulungele ukukunikeza izinsizakalo zokulungisa. Ungaxhumana nathi, uchaze inkinga, futhi ochwepheshe bethu bezobuchwepheshe bazokunikeza ikhambi ngokushesha nje lapho beqonda inkinga.
Sizokulethela isevisi ephelele kakhulu futhi ephelele!
Ngesikhathi esifanayo sinamathela emcabangweni wokubambisana kwesikhathi eside, sizimisele ukukunikeza intengo ephansi kakhulu ngaphansi kwekhwalithi efanayo!
Ngiyethemba ukuthi ngizohambisana nenkampani yakho ukuze nithuthuke futhi nithuthuke ndawonye, nibe ngumlingani wakho weqiniso nomngane, futhi nifinyelele isimo esizuzisa wonke umuntu! Siyakwamukela ekubuzeni :)