Isigaba Sokuqala: Umklamo Wesikhunta – Ipulani Yempumelelo Noma Ukwehluleka
Umklamo uwumphefumulo wesikhunta, okunquma ukukhiqizwa kwaso, isikhathi senkonzo kanye nekhwalithi yomkhiqizo.

I-DFM (Ukuhlaziywa Kokungenzeka Kokuklama Nokukhiqiza)

Okubalulekile: Xhumana ngokugcwele nabaklami bomkhiqizo bese ubuyekeza imidwebo ye-3D yomkhiqizo.

Amaphuzu ayisihluthulelo

Ukudiliza umthambeka: Qinisekisa ukuthi umkhiqizo ungadilizwa kahle futhi ugweme ukuklwebheka.

Ukuhlaziywa kobukhulu bodonga: Hlola ukuthi lufana yini ukuze ugweme ukushwabana nokucindezeleka.

Ukukhetha indawo yokuhlukanisa: Nquma ukuxhumana phakathi kwedayi ehambayo nedayi ehleliwe, ucabangela ukubukeka komkhiqizo, i-flash, kanye nokulula kokucutshungulwa.

Umklamo wesistimu yokubopha: kufaka phakathi i-runner nesango. Ingabe kufanele kukhethwe i-runner ebandayo noma i-hot runner? Indawo kanye nohlobo lwamasango (amasango aseceleni, amasango akhombayo, namasango afihliwe) konke kuthinta ngqo ikhwalithi nokubukeka komkhiqizo.

Umklamo wohlelo lokukhipha: Hlela izindawo kanye nobuningi bezikhonkwane ze-ejector, amasilinda e-ejector, kanye nama-push plate ukuqinisekisa ukukhipha okubushelelezi komkhiqizo ngaphandle kwanoma yikuphi okumhlophe okuphezulu noma ukuguqulwa.

Umklamo wohlelo lokupholisa: Lolu "uhlelo lokusebenza kahle" lwesikhunta. Umklamo womzila wamanzi kufanele uzungeze umgodi ngokulinganayo nangokugcwele ngangokunokwenzeka ukuze unciphise isikhathi sokupholisa futhi unciphise ukuguquguquka komkhiqizo.

Umklamo wohlelo lokukhipha ugesi: Imisele yokukhipha ugesi ibekwa endaweni yokugcina yokugcwala kokuncibilika ukuze kuvinjelwe igesi evalelekile ukuthi ingabangela ukusha kanye nokugcwala okungaphelele.

Ukuhlaziywa kokugeleza kwesikhunta

Ithuluzi elibalulekile lokuklama isikhunta sesimanje. Sebenzisa isofthiwe efana ne-Moldflow ukuze ulingise ukugcwaliswa kwepulasitiki, ukubamba ingcindezi kanye nezinqubo zokupholisa, bese ubikezela futhi uxazulule amaphutha angaba khona kusenesikhathi, njenge:

Izindawo zemithungo yokushisela kanye nemigodi yomoya.

Ukuthambekela kokufinyela nokugoba.

Lungiselela uhlelo lokubamba ingcindezi kanye nokupholisa.

Umklamo wesakhiwo

Ukukhetha isisekelo sesikhunta: Khetha izisekelo zesikhunta ezijwayelekile noma izisekelo zesikhunta ezingezona ezejwayelekile ezenziwe ngokwezifiso.

Ukuhlelwa kwesikhala: Isikhala esisodwa ngesikhunta noma izikhala eziningi ngesikhunta? Linganisa ukwakheka ukuqinisekisa ukugcwaliswa okulinganiselayo.

Indlela yokudonsa i-core eseceleni: Emikhiqizweni enendlela yokudonsa ebheke phansi, klama isilayidi kanye nendlela yokudonsa phezulu egobile.

Ukukhetha izinto: Khetha insimbi edayiwe efanele ngokusekelwe kumthamo wokukhiqiza kanye nezidingo zomkhiqizo, njenge-P20, 718, S136, H13, njll., bese ucabangela ubulukhuni bayo, ukuqina kanye nesici sokupholisha.

Isigaba Sesibili: Ukulungisa Imishini Ngokucophelela - Ukuguqula amapulani abe ngokoqobo
Lesi yisixhumanisi esiyinhloko ekuguquleni idatha yomklamo ibe izingxenye ezinembile.

Ukugaya kwe-CNC

Umshini wokugaya onzima: Susa ngokushesha iningi lezinto ezisele.

Ukuqeda kanye nokuqeda kancane: Sebenzisa i-CNC esheshayo ukuthola izimo eziqondile zemigodi kanye nobukhulu. Amasu okucubungula kanye nokuhlela indlela yamathuluzi kubaluleke kakhulu.

Ukwelashwa ngokushisa

Ukucima, ukufaka i-nitriding kanye nokunye ukwelashwa kwenziwa kuma-mold core, ama-slider kanye nezinye izinto ezidinga ubulukhuni obuphezulu kanye nokumelana nokuguguleka okuphezulu ukuze kwandiswe impilo yenkonzo yama-mold.

Umshini wokukhipha ugesi

Isetshenziselwa ukucubungula imigoqo ejulile, amakhona abukhali, ukuthungwa okuncane kanye nezimo eziyinkimbinkimbi zensimbi eqinile okunzima ukuzifeza nge-CNC. Sebenzisa ama-electrode ethusi noma e-graphite.

Ukusikwa kwezintambo

Isetshenziswa kakhulu ekucubunguleni imigqa yangaphakathi neyangaphandle eqondile, imigodi yokufaka, imigoqo yokuqondisa isilayida, njll., ngokunemba okuphezulu kakhulu.

Umshini Wokugaya Nokufinyeza

Qinisekisa ukuthi uhlaka lwefomu kanye nethempulethi ziyafana futhi ziqondile.

Ukwenza, ukusika kanye nokuhlanganisa isikhunta kwabafaki bokubumba ngendlela efanele kuyizibonakaliso zolwazi lwabo kanye namakhono abo.

Isigaba Sesithathu: Ukupholisha Nokwelashwa Komphezulu – Ukunikeza “Ubuso” Besikhunta
Yikopishe ngqo ebusweni bomkhiqizo ukuze uthole ukubukeka komkhiqizo.

Ukupholisha

Sebenzisa i-sandpaper, i-drill gypsum, njll. ukuze ugaye kancane kancane kusukela kokukhuluphele kuya kokuncane ukuze uthole ukushelela okufunekayo. Amabanga asukela ku-VDI 3400 noma i-SPI A-1 (ukuqeda kwesibuko) kuya ku-C-3 (ukuqeda okumatte).

Iphethini yokuguguleka/iphethini yokuluma

Ukuthungwa kwesikhumba, ukuthungwa kwekhasi eliwolintshi, amaphethini ejometri, njll. kwakheka ebusweni besikhunta ngokusebenzisa ukuqoshwa kwamakhemikhali. Kudingeka amafektri ochwepheshe okuqoshwa ukuze kubanjiswane.

Isigaba Sesine: Ukuhlanganiswa Kwesikhunta kanye nesikhunta sokuhlola – Ukuqinisekiswa Kokugcina
Ukuhlanganiswa

Hlanganisa ngokucophelela zonke izingxenye ezicutshunguliwe (izinhlayiya zesikhunta, amaslayida, ama-inclined tops, ama-ejector pins, amapayipi amanzi okupholisa, njll.) ndawonye.

Hlola ukuthi zonke izingxenye ezihambayo zibushelelezi yini nokuthi izindawo ezivulekile zifanelekile yini.

Ukuhlolwa kwe-T1 Mold

Yenza ukuhlolwa kokuqala kwesikhunta emshinini wokubumba ngomjovo.

Inhloso:

Qinisekisa imisebenzi yesikhunta (kungakhathaliseki ukuthi ukuvulwa nokuvalwa kwesikhunta, ukukhipha, kanye nokudonsa i-core kuyinto evamile).

Hlola ukuthi kukhona yini amaphutha ekubukekeni nasesayizini weqoqo lokuqala lamasampula.

Nikeza isisekelo sokwenza ngcono inqubo okulandelayo.

Ukulungisa iphutha kanye nokwenza ngcono

Ngokusekelwe ezinkingeni zesampula, isikhunta siyaguqulwa (njengokulungisa i-exhaust, ukupholisha, nokushintsha usayizi), futhi amapharamitha enqubo yokubumba umjovo (izinga lokushisa, ingcindezi, isivinini, nesikhathi) ayathuthukiswa.

Isigaba Sesihlanu: Ukwamukelwa Nokulethwa Kwesikhunta
Ukuqinisekiswa kwesampula: Thumela amasampula afanelekayo kumakhasimende ukuze avunyelwe.

Ukulethwa kwedokhumenti: Nikeza imidwebo yesikhunta, izincwadi zokunakekela, imibiko yokuhlolwa kwesikhunta, njll.

Ukugcinwa kwesikhunta: Yakha uhlelo lokugcinwa kwesikhunta, okuhlanganisa ukuhlanza njalo, ukuvimbela ukugqwala, kanye nokushintsha izingxenye ezisengozini, ukuze kwandiswe isikhathi sokuphila kwesikhunta.